Fully Automatic Single Pallet Machine

The newly designed high-performance single pallet machine 1500 forms the centrepiece of a state-of-the-art and efficiently working concrete block production. The wide range of production possibilities meets all customer requirements. The 1500 comprises the production of niche products, gardening and landscaping products as well as pavers, kerbstones and bricks. 

In addition to a high quality and productivity, our engineers put special focus on guaranteeing a low-maintenance and trouble-free production process. Owing to the continuous use of screw fittings, all wear parts can be easily exchanged within shortest time. Based on the screwable design of the vibration table, the motor cross beam and the frame side parts, this machine is unique on the market as it adapts to the customer’s production conditions.

Highlights

Quick Mould-changing System

The new electrical bracing of the 2nd filling device is unique on the market. This efficient, electrical solution allows for a quick and safe connection of the machine base part with the 2nd filling device. With this, a safe and fully automatically opening and closing of the 2nd filling device is possible. Quick and short mould change and maintenance times are therefore the major advantages.

PLC Intelligent Interaction System

A self-explanatory and intuitionally visualization concept guarantees for an easy learning of the machine operation. A new diagnostic design supports the machine operators in choosing the best adjustments for the machine. By using the latest database technology, all information can be recorded, evaluated and stored.

Trouble-shooting System

Owing to the continuous use of PROFINET and Ethernet, all information is available anywhere and at any time. All controlled axes are monitored via absolute value encoder technology, a time-consuming calibration of the plant in case of a blackout is not necessary anymore. By means of the already installed internet remote maintenance, our world-wide based service engineers from ZENITH can offer support at any time.

Scalable Performance

The machine is equipped with scalable performance, meaning it has varieties of convenient and practical program to control scalable device or equipment, such as Quick Mould-changing System, various color-mixing equipment and Tamper Head Cleaning Device.